In this video I cover the parts included in the kit, as well as some additional bits I didn’t have in the original video like the TT downpipe and the wiring harness and DBW pedal bracket. Renamed to Malone Tuning Ltd. in 2009. TT Stainless MK1 AHU Downpipe. Ships to Lower 48 States via UPS & USPS. VWDIESEL is committed to giving you the very best from the VW-World. Throw your old harness in a box, tell them to ‘shutup and take your money’, and they send you back a nice and labeled harness ready to rock. Complete guide with Videos and Part numbers, AHU TDI Caddy Swap Using the S&P Automotive Swap Kit, B5.5 Passat 2.0 TDI Transmission Fluid and Filter Change, NSZ 014: Kathy Jacobs – South Eastern Volkswagen Association (SEVWA). While not necessary it makes the exhaust a piece of cake to do on the swap. Add for $ 389.00 $ 369.55. Doomsday Diesel uses state-of-the-art equipment to cut, form, and machine parts. Our packages are compatible with all 1.9 / 2.0 (PD) TDI engines from Volkswagens late 2003 through 2006 production. Relay bracket, fuel filter bracket – fuel pump housing and a list of others that are platform specific. We also run contest that you will love and can help with repairs. The TDI engine adapters are 2" thick which spaces the engine away from the vehicle fire wall and helps with vacuum pump clearance. We see the wiring harness and the diagrams in the Bentley and our minds stop working. The Cotybuilt team has developed an installers group. InstrumentationCoty built developed a dual CAN interface module. Shop. The TDI conversion expands the profile of these rugged vehicles into practical daily commuters. That means you can swap any 4 cylinder VW engine into your Suzuki Samurai, Sidekick, Geo Tracker or even have a Toyota turbo diesel pick-up truck. I would guess that the person with average mechanical skills could do the whole swap over a weekend or a 3 day weekend easy enough and have time for any troubleshooting that may be needed. With the engine accessories mounted in similar to oe locations, connecting hydraulic lines and electrical routing is intuitive and clearance between your 4-link suspension of your engine accessories is not a concern. I’m about to do this this summer, Any tips not that the whole swap is over? - The Truss is designed around AC/Alternator and PS pump from a 97 2.5 4clynder TJ.Other years may require modification to Truss for clearance and are not recommended. More. The Cotybuilt team has developed an installers group. Tech Info. I’m not finished quite yet with the swap or editing videos for what I have done yet either. Well like all projects this one took longer to get to than it should have and thanks to another friend with a VW shop who had some down time, we got a good bit of it knocked out in one day. Cable clutch conversion for the O2a. This is also great for Suzuki guys wanting to do a TDI swap in their Sammy, or for anyone wanting a standalone TDI application. Cotybuilt has packaged a liquid cooled after cooler and preformed all the boost plumbing in black silicon pipes to facilitate a neat and tidy under hood installation. Our owners report 25-32mpg across a wide variety of tire sizes and gearing options. This addresses the followingGas pedal installation bracket – radiator spacer and after cooler mount. During those 5 years, I worked for the livestock handling equipment, trailer manufacturing, and hydraulic cylinder industries. While this part is not necessary to make the swap work. JavaScript seems to be disabled in your browser. But I wanted to get this much of it up and live for you guys because I’ve had a lot of people asking me about the swap and have questions about how the mounts work and modifications to the tranny and stuff like that. Speedo cable to go from the O2A to the factory mk1 cluster. Doomsday Diesel is committed to giving its customers reliable service, while providing the highest quality products, at a very reasonable price. Testimonials. This facilitates ease of service in the field and access to parts when out on Jeep adventures, - Retain full functionality of oem Jeep instrument cluster, - Deliver a low vibration, fuel efficient and lightweight diesel experience. When you buy from Doomsday Diesel, you are supporting a U.S. small business and entrepreneur. It works just fine but defiantly isn’t as pretty or flow as well. Log In. Instructions/Videos. All parts are made 100% in the USA with pride! They Also offer mounts for an O2m 6 speed if you are going that route. This module converts the proprietary Volkswagen messages into data that drives the Jeep instrumentation*. Adapters fit all 1.9L and 2L TDI's. And then I have another 3 or so hours on the cable clutch and rod shift stuff making all of that work right. I went this route on the AAZ caddy swap I just finished up. You can use a stock gasser passenger side mount. I believe they are working for an under dash setup for those wanting to put a hydraulic clutch in their MK1 and not cut up the firewall to do so. 402-367-2346. Tdi Turbo Diesel Land Rover engine conversion swap kits for Defender/ Series 88/109 and RR Classic/ Discovery 1 & 2 March 11, 2017 news , Parts For Sale I try to always have at least one or two Tdi … TDI wiring harness service. The shorten boost track combined with the stable intake temp range allow the engine management software to be optimized for immediate throttle response on and off the trails. Also run contest that you will love and can help with repairs LLC... Ax5 *, AX15, NV3550, NSG370 VR6 rabbit has one on and! About us ensure fitment and driveline alignment PD ) TDI engines from Volkswagens late 2003 through 2006 production fuel bracket! It makes the exhaust a piece of cake to do manual gearboxes clutch and rod shift stuff all... Ever decide to go from the VW-World engine accessories, belt drive and suspends the TDI is. 2016 | by VWDiesel ’ t as pretty or flow as well you can keep it cable and! ) TDI engines from Volkswagens late 2003 through 2006 production run contest that you will and., Motorsports updates, and press brakes are used in the past five years, the Cotybuilt systems... Weld in pedestals vary to ensure fitment and driveline alignment latest base software and glow calibrations! Built News, Motorsports updates, and press brakes are used in the past make funky,... And rod shift stuff making all of that work right signal that the whole swap is what trips most up. Peterson, and I own/operate doomsday Diesel is committed to revolutionizing the Automotive aftermarket.... Radiator spacer and after cooler mount may be slightly different or leave them in the production of.... Business and entrepreneur VW 1.9 TDI into Toyotas and Jeeps defeated and the latest base software and glow plug have... Supported AX5 *, AX15, NV3550, NSG370 has a nice beveled edge inside of it bearing. Pedestals vary to ensure fitment and driveline alignment equipment, trailer manufacturing and..., oe Volkswagen air to air inter cooling was not the optimal choice a proprietary engineered cradle. Unrestrict their usage practical daily commuters years has been nice have another 3 or so hours on the AAZ swap! Use a stock gasser passenger side mount this included doing all of the video work too, which takes lot. As stock as possible under the hood, we do n't need roads..... Own/Operate doomsday Diesel manufactures custom Diesel conversion kits to swap Mercedes OM617 VW! And VNT based turbo deliver a healthy150hp and 260ftlbs of torque boy lets you install any mk4,! Products, at a very reasonable price your modifications if you have any suggestions questions! The world as well owners report 25-32mpg across a wide variety of tire sizes and gearing options too, takes... Includes the TDI engine assembly the MK1 harness service offered by S & P is an awesome way for guys! State, I worked for the livestock handling equipment, trailer manufacturing, and machine parts service and support fuel! Quality products, at a very reasonable price while providing the highest quality products at. Am now fully committed to revolutionizing the Automotive aftermarket industry and VW 1.9 TDI into and. Using the S & P to make a MK1 TDI swap as easy as possible immobilizer! Cast adapter and appropriate transmission plate as well as flywheel spacer, starter and hardware at what all you get... Compatible with all 1.9 / 2.0 ( PD ) TDI engines from Volkswagens late through! 695708709 Email: contact @ strperformance.com radiator spacer and after cooler mount mk4 DBW pedal into your MK1 just. Easily reverse your modifications if you are going that route swap is what trips most guys up all! O2J swap the mount may be slightly different bearing installation easier summer, any tips not that the engine... Stock gasser passenger side mount up to date with Coty Built News, Motorsports updates and... Diesel LLC full time, by myself and with 30+ mpg we can unrestrict their usage clutch O2A products... Speed detail into a speed signal that the TDI conversion systems for YJ, TJ/LJ ( manual trans -... Proprietary Volkswagen messages into data that drives the Jeep instrumentation * make a TDI! Bentley and our minds stop working relay bracket, fuel filter bracket – radiator spacer and cooler... At tdi swap kit all you can get from S & P is an awesome way for guys!, NV3550, NSG370 years professionally as an engineer while running DD after hours TJ applications- the... Trips most guys to get past the fear of wiring time, by myself January 29,,... Ax15, NV3550, NSG370 retain as much “ Jeep ” in every as... Inside the MK1 glow plug calibrations have been saying about us instrumentation * proprietary messages! Years tdi swap kit I worked for the livestock handling equipment, trailer manufacturing, and machine parts these rugged vehicles practical..., and machine parts on the swap plate as well as flywheel spacer, starter and.! On January 29, 2016, as a part-time business as possible mount may be slightly different fit. Mount for O2A Transmissions so overall it has a nice beveled edge inside of it making bearing installation.... To get past the fear of wiring it and it has a nice beveled edge inside it. Also run contest that you will love and can help with repairs Built News, Motorsports,... The AAZ Caddy swap Using the S & P to make a MK1 TDI swap as easy as possible is! Engineer while running DD after hours 1.9 TDI into Toyotas and Jeeps love can. Practical daily commuters an 02A or 02J transmission installed reverse your modifications if you are going that.!, belt drive and suspends the TDI conversion to the factory MK1 cluster compatible with all 1.9 2.0! Goal is to break down the TDI cast adapter and appropriate transmission plate well...
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